Air is lava!

Altaïr

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#1
Now that reentry is out, going, and above all returning from Mars or Venus is a new challenge, as the atmosphere can now burn your return ship to death.

While working on a design I am testing on Earth, I thought... Why not making a challenge of it? So here it is!

The challenge for you is to build a ship, send it in LEO, then make it reenter and land safely on Earth. From there, the ship must be able to fly again by itself.

Obviously, you'll have to find a way to allow your ship to survive reentry. It doesn't matter if you break things or let some parts burn, all that matters is that the ship has to fly again once it landed, even if it's just for a small hop. Of course, the further you can go, the better.

The ship can be a rocket, a shuttle, you can coat it entirely with heat shields... This is up to you, you are totally free to design it as you wish.

Good luck!
 
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Mars Pathfinder

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#2
Go fly - fire it up - land

Then refly it, nice :)
 

Altaïr

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As usual, I'll do my own challenge myself first. So here is my rocket:
Screenshot_20211216-234245_Spaceflight Simulator.jpg

Reaching LEO is a formality at that point.
Screenshot_20211216-234840_Spaceflight Simulator.jpg Screenshot_20211216-234940_Spaceflight Simulator.jpg Screenshot_20211216-235035_Spaceflight Simulator.jpg

I'll even go higher for a spicier reentry:
Screenshot_20211216-235229_Spaceflight Simulator.jpg

Then, time for some reassembly:
Screenshot_20211216-235321_Spaceflight Simulator.jpg Screenshot_20211216-235636_Spaceflight Simulator.jpg
The ship is protected by the main shield, the... umbrella on top of the ship is to make the upper part more resistive to keep the ship stable during reentry. Otherwise the ship flips back during reentry, and then Burn baby, burn! o_O

Now the reentry itself:
Screenshot_20211216-235953_Spaceflight Simulator.jpg Screenshot_20211217-000050_Spaceflight Simulator.jpg
Hot!

Hopefully, the design works, and I can land it safely:
Screenshot_20211217-000210_Spaceflight Simulator.jpg Screenshot_20211217-000257_Spaceflight Simulator.jpg Screenshot_20211217-000359_Spaceflight Simulator.jpg

It's a bit dirty, but it's ready to fly:
Screenshot_20211217-000514_Spaceflight Simulator.jpg Screenshot_20211217-000628_Spaceflight Simulator.jpg Screenshot_20211217-000643_Spaceflight Simulator.jpg
Not very far, but it will reach space a last time!

Now reentry again.
Screenshot_20211217-000808_Spaceflight Simulator.jpg
Even at that speed the shield is necessary.

And finally, landing:
Screenshot_20211217-001032_Spaceflight Simulator.jpg Screenshot_20211217-001041_Spaceflight Simulator.jpg
 

Mars Pathfinder

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#4
So we can do a hop in 2nd flight then

Btw nice spicy flight :p
 

Altaïr

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So we can do a hop in 2nd flight then

Btw nice spicy flight :p
Thanks!

Yes of course you can start with a modest objective, the same as I did. Personally I just see it as a step before attempting something more ambitious.
 

Altaïr

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#6
Let's add some spices! Now I'll land a Moon rocket:
Screenshot_20211217-232906_Spaceflight Simulator.jpg

First step is to make orbit this thing:
Screenshot_20211217-224341_Spaceflight Simulator.jpg Screenshot_20211217-224552_Spaceflight Simulator.jpg Screenshot_20211217-224728_Spaceflight Simulator.jpg

Let's make it orbit higher...
Screenshot_20211217-224855_Spaceflight Simulator.jpg
Better.

Time to assemble the umbrella:
Screenshot_20211217-225520_Spaceflight Simulator.jpg

Now I'm ready. This is gonna be hot!
Screenshot_20211217-225629_Spaceflight Simulator.jpg Screenshot_20211217-225908_Spaceflight Simulator.jpg
Even for the heat shields, the heat load was very important, they were not far from burning o_O

Now it's time to land this thing:
Screenshot_20211217-230010_Spaceflight Simulator.jpg Screenshot_20211217-230050_Spaceflight Simulator.jpg Screenshot_20211217-230120_Spaceflight Simulator.jpg
Perfect. I can smell burnt metal just by seeing the pictures.

Now it's time for the Moon mission:
Screenshot_20211217-230253_Spaceflight Simulator.jpg Screenshot_20211217-230410_Spaceflight Simulator.jpg Screenshot_20211217-231305_Spaceflight Simulator.jpg Screenshot_20211217-231440_Spaceflight Simulator.jpg Screenshot_20211217-231910_Spaceflight Simulator.jpg Screenshot_20211217-232031_Spaceflight Simulator.jpg

Moon landing is done, now back to Earth for a second and last reentry:
Screenshot_20211217-232321_Spaceflight Simulator.jpg Screenshot_20211217-232519_Spaceflight Simulator.jpg Screenshot_20211217-232824_Spaceflight Simulator.jpg

Mission accomplished :cool:
 

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if it's worth doing, it's worth overdoing:
Screenshot_20211224-002032.png Screenshot_20211224-002046.png Screenshot_20211224-002311.png Screenshot_20211224-002728.png Screenshot_20211224-154711.png Screenshot_20211224-160405.png
it would appear i have something stuck in the sky:
Screenshot_20211224-161130.png Screenshot_20211224-161138.png Screenshot_20211224-161237.png Screenshot_20211224-161244.png
back to the mater at hand:
Screenshot_20211224-163032.png Screenshot_20211224-163226.png Screenshot_20211224-165004.png Screenshot_20211224-165040.png
as Launchpad McQuack always says, "any landing you can walk away from is a good landing." so i'm callin' it good enough:
Screenshot_20211224-165909.png Screenshot_20211224-165929.png Screenshot_20211224-165938.png
uh, Houston? we have a problem:
Screenshot_20211224-165951.png Screenshot_20211224-163443.png
it didn't get that hot anyway:
Screenshot_20211224-163500.png
 

Altaïr

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Well done, even if it's totally overkill indeed. At that stage the braking/stabilizing mechanism is not an umbrella, it's a tennis court :p
 

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Experiments with Umbrella stabilisers.

The basic chassis I used for my tests, Ideal stages, with added heat shield under stage two, landing gear, parachutes, Titan engines and mounting point on stage three for different stabilisers.

Screenshot_20211228-165359_Spaceflight Simulator.jpg

With each test, I took off at 45°, emptied stage one, and attempted re-entry, aligning the rocket so at first the main heat shield took most of the damage. Then as things started getting really hot, I turned left slightly, to see if the rocket stabilised itself.

First test with no stabilisers, obviously it burnt up on re-entry because with no stability, the side of the rocket just burnt up immediately.

Screenshot_20211228-163256_Spaceflight Simulator.jpg

Second test, Normal umbrella stabilisers, they worked well, the rocket actually slowly straightened itself.

Screenshot_20211228-165034_Spaceflight Simulator.jpg

Third test, Vertical Stabalisers, fail, the structural part burnt first.

Screenshot_20211228-163753_Spaceflight Simulator.jpg

Next, Double Vertical Stabilisers, fail, same problem.

Screenshot_20211228-164040_Spaceflight Simulator.jpg

Next, Tripple Vertical Stabalisers, to try and protect the structural parts above, fail.

Screenshot_20211228-164258_Spaceflight Simulator.jpg

Next, shortening Horizontal Stabalisers, to show that mounting them Vertically provides no stability, success.

Screenshot_20211228-164608_Spaceflight Simulator.jpg

I really wanted to find a way of giving the re-entry rocket stability, without an umbrella style thing at the top. Turns out the umbrella doesn't need to be very wide, it just needs to be at the top, since the drag tilts the rocket straight again.
 

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Challenge completed. Heavily modified Ideal stages with extra tanks and engines, for Earth - LEO - Earth - Moon - Earth.

Screenshot_20211228-175317_Spaceflight Simulator.jpg

Phase one: Earth - LEO - Earth

Screenshot_20211228-175349_Spaceflight Simulator.jpg Screenshot_20211228-175433_Spaceflight Simulator.jpg Screenshot_20211228-175522_Spaceflight Simulator.jpg Screenshot_20211228-175930_Spaceflight Simulator.jpg Screenshot_20211228-181012_Spaceflight Simulator.jpg Screenshot_20211228-181034_Spaceflight Simulator.jpg

Phase two: Earth - Moon - Earth

Screenshot_20211228-182137_Spaceflight Simulator.jpg Screenshot_20211228-182206_Spaceflight Simulator.jpg Screenshot_20211228-182817_Spaceflight Simulator.jpg Screenshot_20211228-183140_Spaceflight Simulator.jpg Screenshot_20211228-183557_Spaceflight Simulator.jpg Screenshot_20211228-183733_Spaceflight Simulator.jpg

Mission Logs

Screenshot_20211228-183820_Spaceflight Simulator.jpg Screenshot_20211228-183827_Spaceflight Simulator.jpg
 

Junipurr

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Re: Umbrella Stabilisers...

This arrangement is light and generates more stability, because it is further forwards, unfortunately it decreases the usable length of the rocket, unless your capsule is not needing to be at the very top. Maybe I can make a better Venus Lander now, with this feature.

Screenshot_20211228-223811_Spaceflight Simulator.jpg
 

Altaïr

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Ah, well done!

I made another experiment myself, until now all my reentry vehicles had a capsule so they were assisted in stability. I wondered if a non-assisted vehicle would remain stable, so I made the test:
Spaceflight Simulator_2021-12-28-17-26-28.jpg Spaceflight Simulator_2021-12-28-17-27-52.jpg

After reaching orbit, I assemble the umbrella as usual:
Spaceflight Simulator_2021-12-28-17-28-39.jpg

Then go for reentry. Just before entering the atmosphere I orient the vehicle as suited, and the probe is separated:
Spaceflight Simulator_2021-12-28-17-29-56.jpg

Now this vehicle is uncontrollable, if something goes wrong there's nothing I can do to save it!
Spaceflight Simulator_2021-12-28-17-30-40.jpg Spaceflight Simulator_2021-12-28-17-31-15.jpg
But it behaves surprisingly well, the vehicle is very stable by itself.

Until obviously...
Spaceflight Simulator_2021-12-28-17-31-53.jpg Spaceflight Simulator_2021-12-28-17-32-26.jpg

At least it shows that such a vehicle is intrinsically stable, which is a huge advantage to survive reentry.
 

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I love your two stage Umbrella, how the bottom one protects the structure for the upper one. Unfortunately I rarely BP edit, too much effort, and my new device isn't root enabled yet. I also noticed flying my various rockets, that if the bottom tank is mostly empty, it makes the front heavier, reducing re-entry stability. I haven't tested it yet, but I suspect having a bigger main heat shield at the bottom makes things more unstable too.
 

Altaïr

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I love your two stage Umbrella, how the bottom one protects the structure for the upper one. Unfortunately I rarely BP edit, too much effort, and my new device isn't root enabled yet.
Thanks :)
The purpose of those side protections are to protect the upper part of the launcher indeed: I had some trouble previously if the launcher wasn't oriented exactly opposite to the air flow. That was to give some margin.

In terms of bp edit that was quite simple, I just edited a shield and a fuselage, then I placed them as usual and the symmetry did the rest :)

I haven't tested it yet, but I suspect having a bigger main heat shield at the bottom makes things more unstable too.
That's quite logical actually. If the force is exerted below the center of mass it will destabilize the rocket, but if on the contrary it's applied above the center of mass it will stabilize it. That's why the umbrella works, and that's why Space X puts the grid fins on the upper part of the first stage too.

Even before the reentry update I toyed a lot with this, I always favored passive stability. I'm glad I made that choice today. :p
 

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This may be a little off topic, but I used this new information to land on Venus easily. Tall four stage to boot.

Screenshot_20211229-084837_Spaceflight Simulator.jpg
 

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That's quite logical actually. If the force is exerted below the center of mass it will destabilize the rocket, but if on the contrary it's applied above the center of mass it will stabilize it. That's why the umbrella works, and that's why Space X puts the grid fins on the upper part of the first stage too.

Even before the reentry update I toyed a lot with this, I always favored passive stability. I'm glad I made that choice today. :p
Big layered Heat Shield, very unstable, massive failure, pretty flames though.

Screenshot_20211229-103922_Spaceflight Simulator.jpg
 

Altaïr

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Almost made a second reentry! But it flipped and my parachute broke
Well tried :)
That's the reason why I deploy that sort of umbrella on my ships, it makes it stable during reentry.
 

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Well tried :)
That's the reason why I deploy that sort of umbrella on my ships, it makes it stable during reentry.
Ya I designed my granny1 mar lander like that, I designed this one for max rocket efficiency after reentry